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Farsoon’s Innovative AM Solution forAerospace Industry

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Benefits of 3D Printing for Aerospace + Aviation

Producing complex parts with unmatched performance, this is the gold standard of 3D printing. The cost of creating, testing, manufacturing, and operating 3D printers in an aerospace environment can be high, but the integration of 3D printing in a company's manufacturing portfolio gives them the competitive edge when producing state-of-the-art components. Aerospace manufacturers are also seeing more benefits on low volume series production of previously impossible or costly parts with the flexibility and adaptability of 3D printing.

  • Weight Optimization

    The additively produced aerospace structure is able to achieve a significant weight reduction compared to the original process, with the same designated strength requirements. The lighter weight of key components means better performance, improved fuel efficiency, as well as reduced material cost.

  • Streamline Design to Production Process

    Compared to traditional workflow, advanced 3D printing process offers significant design flexibility enabling many new innovations. The tool-free on-demand production process accelerated the fabrication-validate cycle without a long lead time.

  • Industry-specific Process Development

    Thanks to the open material and parameter strategy of Farsoon platform, the user is able to operate with a higher degree of flexibility in parameter setting and industry-specific material development; in order to establish of processing data base for future development and manufacturing quality control.

  • Functional Integration

    The advanced LPBF technology offers all complex geometries to be integrated into as few components possible with the same requirements of functionality. It helps reduce the need of manual assembly, as well as improved the overall accuracy and quality of the final parts compared to the conventional manufacturing process.

Success Stories using Farsoon AM Solutions

We work closely with industry-leading partners and customers in aerospace & aviation from materials, parameters and production, to integrate 3D printing in their manufacturing portfolio to create a significant competitive edge for low volume series production.

  • WELKIN Reusable LOX/Kerosene Rocket Engine Manufacturing powered by Farsoon Metal 3D Printing

    Machine: FS621M, FS421M
    Materials: 718 Nickel-based Alloy

    Key Benefits:
    Customized metal 3D Printing processes for Rocket Engine Application.
    Optimized production cycle by 80%.
    LEARN MORE

    Farsoon assists Deep Blue Aerospace in Metal Additive Manufacturing of Large Combustion Chamber for Rocket Engines

    Machine: FS621M
    Materials: 718 Nickel-based Alloy

    Key Benefits:
    Rapidly manufacture large-sized parts.
    Integrated structural design.
    Improved performance + reliability.
    Reduced manufacturing cost.
    LEARN MORE

    Emergency UAV Help Fighting Covid19 Powered by Farsoon Laser Sintering Technology

    Machines: 403P Series
    Materials: FS3300PA, FS3401GB

    Key Benefits:
    Reduced batch production cost of 90%
    Faster design to production process.
    Lower the cost of physical inventory.
    LEARN MORE

    Falcontech: A Journey from Material Engineering to Large Scale Metal Additive Manufacturing

    Machines: FS621M, FS421M, FS301M
    Materials: Customized materials

    Key Benefits:
    Enhanced production capability.
    Ability to fabricate large-format parts.
    Establishing material processing database.
    LEARN MORE

    Additive Manufacturing of Combustion Chamber Flame Tubes with Farsoon Metal Solutions

    Machines: FS271M
    Materials: GH3536 Nickel-based Alloy

    Key Benefits:
    50% faster production cycle.
    20% weight reduction.
    Improved structural integrity & size precision.
    LEARN MORE

    Long March-5 Rocket Launch Success with Farsoon Additive Technology

    Machines: CAMS HT1001P
    Materials: FS3300PA

    Key Benefits:
    Rapid production speed.
    Excellent strength & toughness.
    Ease of assembly.
    Good post-processability.
    LEARN MORE

    • Words from Our Customers

    Farsoon Technologies stands ready to offer the tools and support to facilitate your research and development teams to make that new breakthrough.

    The openness of Farsoon manufacturing platform is important for us in both material development and industrial scale production. Our material team can have better flexibility exploring different parameter combinations for specialized super alloys materials development. We can also optimize the build speed by choosing a variety of layer thicknesses to improve the production yield.

    Yu Jun | Falcontech

    Falcontech Super AM Factory

    We have full confidence working with Farsoon additive technology and service. Our team now has actively used multiple Farsoon systems for a wide range of projects and components from design-prototyping, small batch production to certifications, including Fuel nozzles, injection fuel rings, main fuels, combustion chamber components, turbine blades, engine impeller, swirlers, etc.

    Chengli Aviation

    Flame Tube in Combustion Chamber of Aerospace Engine

    Farsoon 3D Printing has become an important part of our supply chain. Most of the UAV’s housings is produced on 403P systems - functional parts such as connectors, supports, adapters and electric fuse boxes. Additive technology also helps us to establish our digital inventory to reduce the cost of spare parts, and reduce the lead time for new production inquiry.

    Hu Chenghao | Hawk Eye Technology

    Electric housing modules

    Our Machine Solutions for Aerospace + Aviation

    In an industry where performance, reliability, design-to-market time, and profitability are key requirements for functional parts with complex geometries, Farsoon additive manufacturing will offer you the robust, differentiated solutions to improve your aerospace manufacturing quality and speed.

    High Productivity.
    Precision + Quality.
    Compact & Ease of operation.
    Build Volume | 305 × 305 × 410 mm

    FS301M

    Continuous Production Capable.
    Large-format Metal Platform.
    Productivity + efficiency.
    Build Volume | 425 × 425 × 550 mm

    FS422M

    Extra Large – Format Envelope with extensive 1.1m Z Height.
    Build Speed + Quality.
    Optimized, Modular Powder Management System.
    Build Volume | 620 x 620 x 1100 mm

    FS621M
    VIEW ALL PLASTIC MACHINES VIEW ALL METAL MACHINES

    Quality Materials for Aerospace + Aviation

    Farsoon offers a wide range of metal and plastic materials, as well as parameter sets to produce aerospace parts that showcasing industry-leading metallographic, mechanical performance for additive and near-wrought properties. Our material for Aerospace includes:

    • FS3300PA

      This high-performance powder material has superior mechanical properties with excellent recyclability and processing capabilities.

      Key Features:

      ● Excellent mechanical properties
      ● Good part surface ease of post-processing
      ● Optimal size and color stability
      ● High oxidation resistance & low water absorption

      VIEW TECHNICAL DATA

    • FS3300PA-F

      Developed for Flight® Technology (fiber laser processing), this advanced PA12-based polymer material with carbon black can suit a wide range of industrial applications.

      Key Features:

      ● Optimized formula for ease of process
      ● Balanced performance of thermal / feature properties
      ● High material re-usability

      VIEW TECHNICAL DATA

    • FS3401GB

      This advanced PA12-based glass bead filled powder material produces industrial parts with exceptional strength, impact strength and size stability.

      Key Features:

      ● Good processibility by laser sintering technology
      ● Build parts with good size-stability
      ● High resistance to thermal deformation
      ● High resolution in contour and surface

      VIEW TECHNICAL DATA

    • FS3401GB-F

      Advanced PA12-based glass bead reinforced polymer material with carbon black developed for fiber laser sintering technology.

      Key Features:

      ● Excellent mechanical strength and rigidity
      ● Extraordinary dimensional stability
      ● Good thermal/abrasive resistance

      VIEW TECHNICAL DATA

    • FS3150CF

      Carbon fiber filled, PA12-based material produces parts combines high strength and light-weight features.

      Key Features:

      ● Excellent strength and rigidity
      ● Enhanced stiffness
      ● High resistance to thermal deformation
      ● Great anti-static electricity feature

      VIEW TECHNICAL DATA

    • FS3250MF

      Mineral fiber filled; PA12-based material suits a wide range of automotive applications.

      Key Features:

      ● Excellent mechanical properties with mineral fiber
      ● High resistance to thermal deformation
      ● Excellent size-stability, low contractive rate

      VIEW TECHNICAL DATA

    • Ti6Al4V

      Titanium-based alloy ideal for high-performance applications in aerospace, automotive and medical industries.

      Key Features:

      ● Outstanding mechanical properties and corrosion resistance
      ● High specific strength, toughness and ductility
      ● Good strength-to-weight ratio
      ● Good biocompatibility

      VIEW TECHNICAL DATA

    • TA15

      Titanium-based alloy ideal for heavy-duty components construction in aerospace industry.

      Key Features:

      ● Part offering high mechanical properties under high-temperature condition
      ● Outstanding load-bearing capacity under stress
      ● High specific strength
      ● Good weldability with laser sintering technology

      VIEW TECHNICAL DATA

    • AlSi10Mg

      Aluminum-based alloy offering dynamic properties suits a wide range of prototypes and industrial end-use applications.

      Key Features:

      ● Build parts offers excellent mechanical properties, such as hardness and tensile strength
      ● Outstanding corrosion resistance
      ● Good thermal and electrical conductivity
      ● High dynamic toughness

      VIEW TECHNICAL DATA

    • HX

      Nickel-based alloy suits high-temperature industrial applications in corrosive environments.

      Key Features:

      ● High corrosion resistance
      ● High strength, ductility
      ● Excellent oxidation resistance at high temperature conditions
      ● Outstanding creep strength under high temperature

      VIEW TECHNICAL DATA

    • IN625

      Nickel-based alloy ideal for applications in aerospace and energy industries.

      Key Features:

      ● Excellent heat and corrosion resistance
      ● High tensile, creep and rupture strength
      ● Good ductility

      VIEW TECHNICAL DATA

    • IN718

      Nickel-based alloy ideal for high-temperature applications in aerospace & energy sectors.

      Key Features:

      ● Excellent oxidation resistance
      ● High tensile, fatigue, creep and rupture strength
      ● Good ductility

      VIEW TECHNICAL DATA
    VIEW ALL PLASTIC MATERIALS VIEW ALL METAL MATERIALS

    Contact us

    Get in touch with us today! Find out the most efficient 3D printing solutions and service tailored for your application.





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