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Farsoon’s Innovative AM Solution forTooling Industry

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Benefits of 3D Printing for Molds + Tooling

The creation of Molds traditionally was an investment of time, money and design that was never to be taken lightly. The high initial cost of the mold demands that the part run must be numerous or the individual parts will be end up expensive. Changes typically require a new mold. These factors affect the life span and viability of designs. The increasingly used laser powder bed fusion technology in production of end-use tools and inserts offers many advantages:

  • Conformal Cooling Channel Design

    Thanks to the advanced manufacturing capability, advanced conformal cooling channels can be designed and produced for improved overall cooling efficiency and enhanced production compacity.

  • Optimized Quality & Accuracy

    Compared to traditional manufacturing process of mold-making such as CNC and welding, laser powder bed fusion additive manufacturing offers high quality final products with improved detail features, surface finishes and size accuracy that requires no further post-processing.

  • Faster Design to Production Cycle Time

    Thanks to the design & validation flexibility brought by 3D printing, new mold design prototypes can be quickly produced and tested without the need for additional tools. Mold-makers are able to complete the design to manufacturing of the end-use products in just a few days.

  • Cost-efficiency for Small Batch Production

    3D Printing offers cost efficient and flexible production method for small-batch numbers and non-standard tooling orders. It helps customer expanding new markets and specific applications, with a competitive edge.

Success Stories using Farsoon AM Solutions

We are proud to work alongside industry customers to achieve their goals in true economy production in molds & tooling sector. Our comprehensive machine portfolio, as well as our profound industry know-how will assist you to find the best suited solution through the whole industry value chain: from specialized AM design, processing parameter development, additive manufacturing, hybrid printing, heat treatment and post-processing.

  • Boosting Efficiency and Precision in the Mold Industry with Automatic Grafting Solution

    Machines: FS200M
    Materials: Maraging steel

    Key Benefits:
    Boost efficiency
    Reduce lead time
    Enhance design flexibility
    Reduce costs
    LEARN MORE

    Revolutionizing the Shoe Mold Manufacturing with Farsoon Metal 3D Printing

    Machines: FS350M, FS200M
    Materials: Stainless steel & Aluminum alloys

    Key Benefits:
    Shorten production cycle
    Reduce costs
    Enhance product performance
    Speed up time to market
    LEARN MORE

    Innovative Automatic Grafting Solution boosts efficiency and accuracy in Mold Industry

    Machines: FS200M, FS273M
    Materials: Maraging Steel

    Key Benefits:
    Improve Productivity & Reduce Cost
    Accuracy & Efficiency
    Improved Yield of end-use Product
    LEARN MORE

    Advancing Vaping Mold Productivity By 60% With Farsoon Metal 3D Printing

    Machines: FS273M with Dual-lasers
    Materials: Maraging Steel

    Key Benefits:
    Advanced conformal cooling design.
    Rapid production of non-standard tooling.
    Reduced operation cost.
    Improved production efficiency with Hybrid printing.
    LEARN MORE

    Reduce Molded Fiber Tooling costs by 97% with Farsoon’s Flight® Technology

    Machines: Flight® HT403P
    Materials: FS3300PA-F

    Key Benefits:
    Accelerated Design to Production.
    Manufacturing Cost Reduction by 97%.
    Cost efficiency for low volume production.
    Good Functionality + Durability.
    LEARN MORE

    Farsoon Technology Helps to Achieve Optimal Conformal Cooling Mold Manufacturing for Improved Productivity

    Machines: FS271M
    Materials: Maraging Steel

    Key Benefits:
    Conformal cooling channels design.
    Improved cooling efficiency performance.
    Enhanced production compacity.
    LEARN MORE

    Farsoon’s Development of H13 Laser Sintering Process for Robust Lifter Tooling Manufacturing

    Machines: FS271M
    Materials: H13

    Key Benefits:
    Conformal water circuit design.
    Rapid production of end-use products.
    Improved part performance.
    Significant improved profitability.
    LEARN MORE

    • Words from Our Customers

    Farsoon’s high-value proposition machine solutions, as well as the open parameter strategy offers user the freedom for further developing the process that is best tailored to their tooling applications.

    We decided to partner with Farsoon Technologies because its system is open, which means we can develop specific processes that enable us to print tool steels efficiently. This open parameter system also enables us to do test builds and refine our process to improve robustness and speed further.

    Jason Murphy | Next Chapter Manufacturing

    Optimized design enabled by metal AM

    We investigated many aspects of the Farsoon machine performance in a manufacturing environment, including operation cost, ease of use, production turnover rate, part lead time, serviceability and technical support. We are impressed by the great ROI of FS273M dual-laser configurations; it is truly a high-value proposition manufacturing tool on market.

    Zhou Liping | Borton Precision

    Grafting Solution on FS273M system

    Tooling with Laser Sintering technology is a perfect, and easy integration to our current conventional fiber mold manufacturing. We are able to make fast response to customer’s needs with additive manufacturing process, without the long wait and immediate invest of the final metal mold-making.

    ERI Packaging

    Fiber mold set produced on Flight® 403P platform

    Our Machine Solutions for Molds + Tooling

    Farsoon offers an extensive machine portfolio featuring difference build sizes, production speeds as well as material capacity to meet your needs for manufacturing quality, reliable and repeatable parts that meet the most demanding tooling industry standards.

    High production speed.
    Versatile & ease of use.
    Reduced manufacturing cost.
    Build Volume | 425 x 230 x 300 mm

    FS200M

    Ready for series production.
    Cost-performance.
    Operational ease & good serviceability.
    Build Volume | 275 × 275 × 355 mm

    FS273M

    Robust & Innovative Fiber Laser.
    Ultra-fast production speed.
    Fine Detail Resolution.
    Build Volume | 400 × 400 × 450 mm or 400 × 400 × 540 mm

    FLIGHT® 403P Series
    VIEW ALL PLASTIC MACHINES VIEW ALL METAL MACHINES

    Quality Materials for Molds + Tooling

    Working closely with industry pioneers in molds & tooling sector, Farsoon’s application team has conducted a large number of tests to develop processing parameters for including the laser power, scanning strategies, internal - stress releasing as well as heat treatment for tooling material powders use on our laser powder fusion systems.

    • FS3300PA

      This high-performance powder material has superior mechanical properties with excellent recyclability and processing capabilities.

      Key Features:

      ● Excellent mechanical properties
      ● Good part surface ease of post-processing
      ● Optimal size and color stability
      ● High oxidation resistance & low water absorption

      VIEW TECHNICAL DATA

    • FS3300PA-F

      Developed for Flight® Technology (fiber laser processing), this advanced PA12-based polymer material with carbon black can suit a wide range of industrial applications.

      Key Features:

      ● Optimized formula for ease of process
      ● Balanced performance of thermal / feature properties
      ● High material re-usability

      VIEW TECHNICAL DATA

    • FS3201PA-F

      Optimized for fiber laser sintering process, the FS3201PA-F is a PA12-based polymer material with carbon black perfect for high-performance functional parts.

      Key Features:

      ● Excellent mechanical properties
      ● High toughness, durability and size-stability
      ● High material re-usability

      VIEW TECHNICAL DATA

    • FS3401GB

      This advanced PA12-based glass bead filled powder material produces industrial parts with exceptional strength, impact strength and size stability.

      Key Features:

      ● Good processibility by laser sintering technology
      ● Build parts with good size-stability
      ● High resistance to thermal deformation
      ● High resolution in contour and surface

      VIEW TECHNICAL DATA

    • FS3401GB-F

      Advanced PA12-based glass bead reinforced polymer material with carbon black developed for fiber laser sintering technology.

      Key Features:

      ● Excellent mechanical strength and rigidity
      ● Extraordinary dimensional stability
      ● Good thermal/abrasive resistance

      VIEW TECHNICAL DATA

    • AlSi10Mg

      Aluminum-based alloy offering dynamic properties suits a wide range of prototypes and industrial end-use applications.

      Key Features:

      ● Build parts offers excellent mechanical properties, such as hardness and tensile strength
      ● Outstanding corrosion resistance
      ● Good thermal and electrical conductivity
      ● High dynamic toughness

      VIEW TECHNICAL DATA

    • 316L

      Austenitic high chromium steel offering good mechanical properties and excellent corrosion resistance.

      Key Features:

      ● Excellent corrosion and chemical resistance
      ● Good strength and toughness under high-temperature environment
      ● Good ductility
      ● Optimal processability for laser sintering technology

      VIEW TECHNICAL DATA

    • 420

      Martensitic stainless steel that provides great corrosion resistance with increased strength and hardness.

      Key Features:

      ● Excellent hardness
      ● Good abrasive resistance
      ● Great corrosion resistance
      ● Good processibility by laser sintering technology

      VIEW TECHNICAL DATA

    • 15-5PH

      Martensitic precipitation-hardening stainless-steel ideal for applications requiring high strength, hardness and corrosion resistance.

      Key Features:

      ● Outstanding mechanical properties including high tensile strength and toughness
      ● Moderate corrosion resistance
      ● Excellent processability with laser sintering technology

      VIEW TECHNICAL DATA

    • 17-4PH

      Martensitic precipitation-hardening stainless-steel ideal for applications
      requiring high strength, hardness and moderate corrosion resistance.

      Key Features:

      ● Excellent tensile strength
      ● Moderate corrosion resistance
      ● Excellent processability with laser sintering technology

      VIEW TECHNICAL DATA

    • Maraging Steel Grade 300

      Genuine tool steel 18Ni300 offering superior strength and toughness.

      Key Features:

      ● Excellent and stable mechanical properties
      ● High strength and hardness
      ● Easily heat-treatable and machinable to obtain required hardness & strength

      VIEW TECHNICAL DATA
    VIEW ALL PLASTIC MATERIALS VIEW ALL METAL MATERIALS

    Contact us

    Get in touch with us today! Find out the most efficient 3D printing solutions and service tailored for your application.





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