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Bigger. Lighter. Better.Produce your functional Parts with Farsoon Metal 3D Printing.

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Metal Laser Powder Bed Fusion Technology

Metal laser powderbed fusion (MLPBF), also known as direct metal laser sintering (DMLS), is an advanced 3D printing technology uses powerful, high energy density fiber laser to melt metal alloy powder layer by layer:

1.Thin layers of metal powder material are recoated onto the powder bed using a rubber or metal blade depends on the metal alloy used.

2.The laser operates and melts the powder exactly within the defined area of the digital model section in each layer.

3.The 3D metal part forms with the recoating-melting process.

Metal LPBF: Advantages & Applications

Metal LPBF technology offers many advantages compared to conventional manufacturing and other metal 3D printing technologies. It allows you to fabricate fine-detailed, top quality metal parts with simplified process for a variety of industrial applications.

  • Design & manufacturing of complex structures.

    Thanks to the advanced process of LPBF, manufacturers are able to design and fabricate complex parts that are not able to be made with conventional process. Complex structures such as conformal cooling channels, hydro-mechanics design and lattice frames can now be produced without the requirement of additional tools.

  • Excellent option for highly functional applications.

    Compared to other metal 3D printing technologies, the MLPBF process requires no binder liquids or glue which need to be removed through additional treatments; As a result, it is able to build higher density, size-accuracy parts with consistent micro-structure, making it an ideal technology for manufacturing high-performance functional applications in aerospace, medical, automotive and tooling.

  • Large-scale components.

    Metal LPBF technology offers many design possibilities for integrated structures, topology optimization and internal hollowing for large-scale components in aerospace and automotive. The weight-reduction of these key components in are critical factors to improve the strength-to-weight ratio.

  • Mass customization of medical device.

    With the advanced capabilities of Metal LPBF, surgeons and dentists are able to create personalized, precise medical device designs including lattice, cavities, undercuts and porous densities, to ensure the best fit and promote the long-term stability. Also due to the low-volume numbers needed, the Metal LPBF is the perfect “on-demand” mass customization tool in creating implants, orthopedics and dental devices.

We are seeing an increasing demand of large volume functional parts fabrication, especially in aerospace and automotive industries, using specialized materials in order to achieve designated performance tolerances, mechanical properties and reliability under a variety of operational conditions. In order to addressing customers’ pain points around size, productivity and quality, Farsoon has been introducing the multi-lasers, large format metal systems FS421M, FS621M, as well as the latest FS721M to the market.

Don Xu
Director of Farsoon’s Global Business Group

Get Started with Your Metal Additive Manufacturing

Farsoon’s Total Solution for Metal LPBF

Farsoon offers high-quality, industrial grade metal powder bed fusion machines that features a wide range of build envelope size, laser configurations, and process capability to suit your manufacturing and research needs.

Large-format Metal Platform.
Series Production Capabilities.
Quality + Repeatable Parts

Build Volume | 720×420×390mm
FS721M CAMS

Productive + Versatile.
Enhanced User Operation.
Compact Machine Design.

Build Volume | 305×305×400mm
FS301M

Designed for Continuous Production.
High Quality, Repeatable Parts.
Cost Performance.

Build Volume | 425×425×550mm
FS422M
VIEW ALL METAL MACHINES

Success Stories from our Customers

Thanks to the truly open architecture of Farsoon metal LPBF machines, we have been working along many industry-leading manufactures, service providers, and research institutes in various fields including material, post processing, and software to help customers achieve their specific metal application needs and produce faster, bigger, better parts with a significant competitive edge.

A Journey From Material Engineering To Large Scale Metal Additive Manufacturing

Partner: Falcontech
Machines: FS621M, FS421M, FS301M
Industry: Aerospace

In June 2020, leading Chinese aerospace additive parts supplier Falcontech first released plans for their Super AM Factory model with a targeted 50 Farsoon metal additive systems, amongst which most are large-format platforms. By the end of October 2020, Falcontech has so far received its 24th Farsoon metal system, fulfilling their 2020 expansion ahead of schedule.

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Porous Titanium Spine Fusion Cage Receive NMPA Clearance

Partner: Huaxiang Group
Machine: FS121M
Industry: Healthcare

Huaxiang Group medical 3D printing team and Dr. Wang Wenjun’s Spinal Surgery team recently received category 3 medical device clearance from China’s National Medical Products Administration (refer to as NMPA), for its Porous Spine Fusion Cages produced on Farsoon metal systems --- this marks the very first approved orthopedic implants built by metal laser powder bed fusion technology in China.

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Advancing Vaping Mold Productivity By 60% With Farsoon Metal 3d Printing

Partner: Borton Precision
Machine: FS273M
Industry: Molds & Tooling

Borton Precision is specialized in customized vaping molds & tooling solutions by metal 3D printing, offering comprehensive design-to-market services including conformal cooling channel & venting design, mold flow simulation, additive manufacturing, heat treatment, and post-processing. In order to push the manufacturing to the next level of quality, efficiency and profitability, Borton invested in two Farsoon FS273M dual-laser metal systems in early 2021.

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Farsoon 3d Printed AlMgSc Alloy Blades For 2022 Winter Olympic Short Track Speed Skating

Partner: Chinese Olympic Committee
Machine: FS421M
Industry: Lifestyle

In early 2021, Farsoon Technologies signed a collaboration agreement with the Chinese Olympic Committee to develop the new generation skate blades for the athletes. Taking the unique advantage of the additive manufacturing, the brand-new ice skate blades are produced with the innovative AlMgSc alloy material, featuring light-weight, improved strength and customized design for comprehensive performance.

VIEW CASE STUDY

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