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FLIGHT® 403P-2 Series

Maximized Plastic LPBF Production speed & Turn-over rate
With FLIGHT® Technology Dual-laser Configuration

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Showcasing FLIGHT® Technology Dual-laser Configuration

Farsoon is one of the first machine manufacturers to develop production-targeted industrial LPBF solutions using robust Fiber Lasers. Developed to address the requirements of industrial-scale series production using LPBF technology, increasing the manufacturing turn-over rate and accelerating the product-to-market cycles, the dual-laser configuration for FLIGHT® technology takes advantage of two powerful 300-watt Fiber lasers and two dynamic optical systems, creating two ultra-fine laser spots with fast scanning speed of up to 20m/s (66ft/s) for each.

FLIGHT® 403P-2 Series

Ultimate Productivity

Fast

Open Platform

Fiber

Ultimate Productivity

To further increase the manufacturing turn-over rate, the dual-laser configuration for FLIGHT® Technology takes advantage of two powerful 300-watt Fiber lasers and two dynamic optical systems, creating two ultra-fine laser spots with fast scanning speed. The new dual-laser configuration can offer significantly 50-90% higher production volume rate compared to the single laser configuration of FLIGHT® Technology, and 3 to 4 times production yield compared to a single CO2 laser machine.

Fast

With robust laser power, improved energy distribution to the material, and smaller laser spot size, FLIGHT® Technology is able to achieves the full sintering of powder in a significant short amount of time. With two lasers scanning speed of over 20m/s (66 ft/s) each as well as the large build volume, FLIGHT® 403P-2 Series is able to achieve extreme sintering speeds that pushes the additive manufacturing productivity to a new level.

Open Platform

Like all Farsoon systems, FLIGHT® 403P-2 Series is offered with fully open machine parameters and unlocked material choices. In addition, with its increased power and energy absorption characteristics FLIGHT® Technology will be capable of accessing a much different range of process-able materials and operational flexibility as compared to standard laser sintering systems, which allows for increased freedom for future AM material and application development.

Fiber

Equiped with powerful fiber lasers in place of the standard CO2 lasers, FLIGHT® 403P-2 Series is capable of delivering greatly increased power to the powder bed. Due to the more robust and stable nature of a fiber laser system, FLIGHT® Technology also provides improved laser longevity which is key when considering ROI for manufacturing applications.

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Industrial Applications with FLIGHT® 403P-2 Series

The optimal performance of FLIGHT® 403P-2 Series combining extreme sintering speed and high feature resolution has opened up many potential markets and applications for true series production, such as electronic components, robotics, specialized tools & models, battery units, filter modules as well as many consumer products.

TPU Helmet for 2022 Winter Olympic Bobsled Team

Machine: FLIGHT® HT403P-2 Dual-laser system
Material: Wanhua Chemical Group, WF-PU95AB TPU material
Build Time: 2 helmet linings produced in 7.5 hours

The bobsled helmet lining is fabricated with Wanhua Chemical's specialized TPU material developed for the superb performance under the extreme temperature and produced by Farsoon's dual-laser FLIGHT® Technology to achieve greatly improved impact strength, fully customized design, and accelerated design to manufacturing process.

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Automotive Fuse Box

Machine: FLIGHT® HT403P-2
Material: FS3300PA-F (PA12 with carbon black)
Partner: Huilian 3D

This object of interest is a Fuse box used in passenger automotive functional verification. Featured with complicated detail structures like snaps and slots, the prototyping production of the fuse box requires multiple machining-assembly process with traditional manufacturing. Using FLIGHT® Technology Dual-laser system, Huilian 3D is able to produce high-quality parts and achieve accelerated manufacturing process from design iteration to functional prototyping.

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Discover FLIGHT® 403P-2 Series System

FLIGHT® 403P-2 Series Technical Data

Technical DataFLIGHT® HT403P-2
External Dimensions （L×W×H）2540×1320×2220 mm (100.0×52.0×87.4 in)
Build Cylinder Size1（L×W×H）400×400×450 mm ( 15.7 × 15.7 × 17.7 in )
or 400×400×540 mm ( 15.7 × 15.7 × 21.3 in )
Net WeightApprox. 3100 KG (6834.3 lb)
Laser TypeFiber Lasers, 2×300W
ScannerHigh-precision three-axis galvo system
Scanning SpeedMax. 20 m/s ( 65.6 ft/s )
Max. Chamber Temperature220°C ( 428 ℉ )
Technical DataFLIGHT® SS403P-2
External Dimensions （L×W×H）2540×1320×2220 mm (100.0×52.0×87.4 in)
Build Cylinder Size1（L×W×H）400×400×450 mm ( 15.7 × 15.7 × 17.7 in )
or 400×400×540 mm ( 15.7 × 15.7 × 21.3 in )
Net WeightApprox. 3100 KG (6834.3 lb)
Laser TypeFiber Lasers, 2×300W
ScannerHigh-precision three-axis galvo system
Scanning SpeedMax. 20 m/s ( 65.6 ft/s )
Max. Chamber Temperature190°C ( 374 ℉ )

1 The functional build volume depends on the parts/materials.

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