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FLIGHT® 403P Series

The Next Generation of High-speed Laser Sintering.
Impressive Detail Resolution.

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Introducing FLIGHT® Technology

Farsoon is one of the first machine manufacturers to develop production-targeted industrial LPBF solutions using robust Fiber Lasers. The FLIGHT® Technology unlocks the next level of laser powder bed fusion productivity for industrial-quality parts offering extremely fine details. Also, thanks to the advanced laser powder bed fusion technology, additive agents and other consumables are not required; therefore, enabling lower operational cost and sustainable manufacturing.

FLIGHT® 403P Series

Fast

Production Ready

Fine Detail

Fiber

Fast

With robust laser power, improved energy distribution to the material, and smaller laser spot size, the new FLIGHT® Technology achieves significantly higher power density upon reaching the surface of the powder bed, thus enabling the full sintering of powder in an extremely short amount of time. With scanning speed of over 20m/s (66 ft/s), FLIGHT® Technology is able to achieve extreme sintering speeds that pushes the additive manufacturing productivity to a new level.

Production Ready

Application of FLIGHT® Technology on Farsoon's flagship production system 403P series leads to a powerful, yet versatile polymer additive production. The FLIGHT® 403P series is offered in multiple production-sized build cylinder for improved throughput and high-temperature-capable configuration. Like all Farsoon systems, the new Flight® 403P Series is truly open with machine parameters and powder choice are unlocked for the users allowing for unparalleled freedom and operational flexibility.

Fine Detail

FLIGHT® Technology is able to achieve a more homogenous energy distribution over the processing surface, and a finer spot size compared to the standard laser sintering systems, while at the same time ensuring good energy penetration throughout the entire process. This results in improved feature detail compared to other plastic powder-based technologies with feature details as small as 0.3mm (0.012 inch) while still achieving the part property benefits of standard laser sintering.

Fiber

FLIGHT® Technology or FIBER LIGHT® Technology takes advantage of powerful fiber lasers in place of the standard CO₂ lasers found in standard laser sintering systems. A fiber system is capable of delivering greatly increased power to the powder bed. Due to the more robust and stable nature of a fiber laser system as compared to a CO₂ system FLIGHT® Technology also provides increased laser longevity which is key when considering ROI for manufacturing applications.

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Industrial Applications with FLIGHT® 403P Series

The optimal performance of FLIGHT® 403P Series combining extreme sintering speed and high feature resolution has opened up many potential markets and applications for true series production, such as electronic components, robotics, specialized tools & models, battery units, filter modules as well as many consumer products.

ERI Molded Fiber Pulp Set

Machine: FLIGHT® HT403P
Material: FS3300PA-F (PA12 with carbon black)
Build Time: 24 Hours for 4 full sets

A full mold tooling set for electronics packaging includes a mold body, a cavity mold, and a screened mold. FLIGHT® 403P Series is able to deliver improved feature detail compared to other plastic powder-based technologies with feature details as small as 0.3mm, specific offsets between the modules, adjusting the design of hole sizes and porosity to best suit customized applications.

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Underwater ROV Propelled by Farsoon FLIGHT® Technology

Machine: FLIGHT® HT403P
Material: FS3300PA-F (PA12 with carbon black)
Build Time: 150 thruster protective covers produced in one day

QYSEA Technology, a leading Underwater Remote Operated Vehicles (ROV) manufacturer, introduced one of the most popular consumers ROV --- Fifish V6 with robust performance. Since 2018, QYSEA Technology adopted Farsoon's latest FLIGHT® Technology for their development process and series production needs. During the year of 2019 QYSEA has successfully fabricated more than 30,000 thruster protective covers on FLIGHT® HT403P systems for end-use parts in their consumer ROV production.

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Henvvei Customized After-Market Automotive Lighting

Machine: FLIGHT® HT403P
Material: FS3300PA-F (PA12 with carbon black)
Build Time: 1 set produced in 24 hours, including design iteration & 3D printing

Automotive after-market lights target the niche market for improved functionality, safety, manufacturing quality & design aesthetics. In order to fit into a variety of car model headlight bracket frames with the latest Lighting technology, Henvvei uses FLIGHT® HT403P as an in-house technology from design iteration to end-use part production, without the need for the time-consuming mold making process.

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Discover FLIGHT® 403P Series System

FLIGHT® 403P Series Technical Data

Technical DataFLIGHT® HT403P
External Dimensions （L×W×H）2540×1320×2220 mm ( 100.0×52.0×87.4 in )
Build Cylinder Size1（L×W×H）400×400×450 mm ( 15.7 × 15.7 × 17.7 in )
or 400×400×540 mm ( 15.7 × 15.7 × 21.3 in )
Net WeightApprox. 3100 KG (6834.3 lb)
Laser TypeFiber Laser, 1×500W
ScannerHigh-precision three-axis digital galvo system
Scanning SpeedMax. 20 m/s ( 65.6 ft/s )
Max. Chamber Temperature220°C ( 428 ℉ )
Technical DataFLIGHT® SS403P
External Dimensions （L×W×H）2540×1320×2220 mm ( 100.0×52.0×87.4 in )
Build Cylinder Size1（L×W×H）400×400×450 mm ( 15.7 × 15.7 × 17.7 in )
or 400×400×540 mm ( 15.7 × 15.7 × 21.3 in )
Net WeightApprox. 3100 KG (6834.3 lb)
Laser TypeFiber Laser, 1×500W
ScannerHigh-precision three-axis digital galvo system
Scanning SpeedMax. 20 m/s ( 65.6 ft/s )
Max. Chamber Temperature190°C ( 374 ℉ )

1 The functional build volume depends on the parts/materials

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